VICKERS柱塞泵工作原理: VICKERS柱(zhu)塞(sai)泵(beng)是液壓系統的(de)(de)(de)一(yi)個重要(yao)(yao)裝(zhuang)置。它依靠柱(zhu)塞(sai)在缸(gang)體中(zhong)往(wang)復運動(dong),使密封工作(zuo)容腔的(de)(de)(de)容積(ji)發生變化來實現吸油、壓油。柱(zhu)塞(sai)在缸(gang)體中(zhong)要(yao)(yao)往(wang)復運動(dong),因(yin)此(ci)(ci),它的(de)(de)(de)運動(dong)量很大,在工作(zuo)過程中(zhong)需要(yao)(yao)承受(shou)巨大的(de)(de)(de)摩擦力,因(yin)此(ci)(ci),柱(zhu)塞(sai)要(yao)(yao)求高(gao)的(de)(de)(de)硬度、耐磨性和(he)使用壽命以及高(gao)的(de)(de)(de)精(jing)度等。通過研究(jiu),采(cai)用淬火熱處(chu)理可以滿足柱(zhu)塞(sai)的(de)(de)(de)技術(shu)要(yao)(yao)求。 VICKERS柱塞泵的機械分類:
①軸向柱塞泵 軸(zhou)(zhou)(zhou)向柱(zhu)(zhu)塞(sai)泵(beng)是活塞(sai)或柱(zhu)(zhu)塞(sai)的(de)(de)往復(fu)運動(dong)方向與缸體中心軸(zhou)(zhou)(zhou)平行(xing)的(de)(de)柱(zhu)(zhu)塞(sai)泵(beng)。軸(zhou)(zhou)(zhou)向柱(zhu)(zhu)塞(sai)泵(beng)是利(li)用與傳動(dong)軸(zhou)(zhou)(zhou)平行(xing)的(de)(de)柱(zhu)(zhu)塞(sai)在柱(zhu)(zhu)塞(sai)孔內往復(fu)運動(dong)所產生的(de)(de)容(rong)積(ji)變化來進(jin)行(xing)工(gong)作的(de)(de)。由于(yu)柱(zhu)(zhu)塞(sai)和柱(zhu)(zhu)塞(sai)孔都是圓形(xing)零件,加工(gong)時可以達到很(hen)高的(de)(de)精度(du)配合,因此容(rong)積(ji)效率高,運轉平穩(wen),流量(liang)均勻性好,噪(zao)聲低,工(gong)作壓(ya)力高等優點,但對液壓(ya)油的(de)(de)污染較敏(min)感(gan),結構較復(fu)雜,造價較高。 ②直軸斜盤式柱塞泵 直軸斜盤(pan)式柱塞泵(beng)(beng)(beng)分為壓(ya)(ya)(ya)(ya)(ya)力(li)供(gong)油(you)(you)(you)(you)(you)型(xing)的(de)(de)自(zi)吸油(you)(you)(you)(you)(you)型(xing)兩(liang)種。壓(ya)(ya)(ya)(ya)(ya)力(li)供(gong)油(you)(you)(you)(you)(you)型(xing)液(ye)壓(ya)(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)大都采用有(you)(you)氣(qi)(qi)壓(ya)(ya)(ya)(ya)(ya)的(de)(de)油(you)(you)(you)(you)(you)箱(xiang)(xiang),也(ye)有(you)(you)液(ye)壓(ya)(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)本身帶有(you)(you)補油(you)(you)(you)(you)(you)分泵(beng)(beng)(beng)向液(ye)壓(ya)(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)進(jin)油(you)(you)(you)(you)(you)口(kou)提(ti)供(gong)壓(ya)(ya)(ya)(ya)(ya)力(li)油(you)(you)(you)(you)(you)的(de)(de)。自(zi)吸油(you)(you)(you)(you)(you)型(xing)液(ye)壓(ya)(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)的(de)(de)自(zi)吸油(you)(you)(you)(you)(you)能(neng)(neng)力(li)很強,無需外力(li)供(gong)油(you)(you)(you)(you)(you)。靠氣(qi)(qi)壓(ya)(ya)(ya)(ya)(ya)供(gong)油(you)(you)(you)(you)(you)的(de)(de)液(ye)壓(ya)(ya)(ya)(ya)(ya)油(you)(you)(you)(you)(you)箱(xiang)(xiang),在每(mei)次啟(qi)動機器后(hou),必須(xu)等液(ye)壓(ya)(ya)(ya)(ya)(ya)漬箱(xiang)(xiang)達到使用氣(qi)(qi)壓(ya)(ya)(ya)(ya)(ya)后(hou),才能(neng)(neng)操作機械。如液(ye)壓(ya)(ya)(ya)(ya)(ya)油(you)(you)(you)(you)(you)箱(xiang)(xiang)的(de)(de)氣(qi)(qi)壓(ya)(ya)(ya)(ya)(ya)不足時就(jiu)擔任機器,會對液(ye)壓(ya)(ya)(ya)(ya)(ya)泵(beng)(beng)(beng)內(nei)的(de)(de)與滑(hua)鞭造(zao)成拉脫現象(xiang),出會造(zao)成泵(beng)(beng)(beng)體(ti)內(nei)回程板與壓(ya)(ya)(ya)(ya)(ya)板的(de)(de)非正(zheng)常磨損。 ③徑向柱塞泵 徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵可分為(wei)閥(fa)配(pei)(pei)流與(yu)軸(zhou)配(pei)(pei)流兩大(da)類(lei)。閥(fa)配(pei)(pei)流徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵存在(zai)故(gu)障率高(gao)(gao)、效率低等缺點。上(shang)(shang)70、80年代發展的軸(zhou)配(pei)(pei)流徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵克(ke)服(fu)了閥(fa)配(pei)(pei)流徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵的不足。由于(yu)徑(jing)(jing)向泵結(jie)構(gou)(gou)(gou)上(shang)(shang)的特點,陜定(ding)(ding)了軸(zhou)配(pei)(pei)流徑(jing)(jing)向柱(zhu)(zhu)塞(sai)泵比(bi)軸(zhou)向柱(zhu)(zhu)塞(sai)泵耐沖(chong)擊(ji)、壽(shou)命(ming)長、控制精度(du)高(gao)(gao)。變(bian)量行(xing)(xing)程短泵的變(bian)量是在(zai)變(bian)量柱(zhu)(zhu)塞(sai)和限位柱(zhu)(zhu)塞(sai)作用(yong)下(xia),改變(bian)定(ding)(ding)子的偏(pian)心距(ju)(ju)實現的,而定(ding)(ding)于(yu)的zui大(da)偏(pian)心距(ju)(ju)為(wei)5—9mm(根(gen)據排量大(da)小(xiao)不同),變(bian)量行(xing)(xing)程很短。且變(bian)量機構(gou)(gou)(gou)設(she)計為(wei)高(gao)(gao)壓操縱,由控制閥(fa)進行(xing)(xing)控制。故(gu)該泵的響應速度(du)快。徑(jing)(jing)向結(jie)構(gou)(gou)(gou)設(she)計克(ke)服(fu)了如軸(zhou)向柱(zhu)(zhu)塞(sai)泵滑靴偏(pian)磨的問題(ti)。使(shi)其抗沖(chong)擊(ji)能力(li)大(da)幅度(du)提高(gao)(gao)。 ④液壓柱塞泵 液(ye)(ye)(ye)(ye)壓(ya)(ya)柱塞(sai)泵靠氣(qi)壓(ya)(ya)供(gong)油(you)(you)的(de)(de)(de)液(ye)(ye)(ye)(ye)壓(ya)(ya)油(you)(you)箱(xiang),在每(mei)次啟動(dong)機(ji)器(qi)后(hou)(hou),必須等液(ye)(ye)(ye)(ye)壓(ya)(ya)漬箱(xiang)達到使用(yong)氣(qi)壓(ya)(ya)后(hou)(hou),才能(neng)操(cao)作機(ji)械。直軸(zhou)斜盤式柱塞(sai)泵分為壓(ya)(ya)力供(gong)油(you)(you)型的(de)(de)(de)自(zi)吸油(you)(you)型兩種。壓(ya)(ya)力供(gong)油(you)(you)型液(ye)(ye)(ye)(ye)壓(ya)(ya)泵大都(dou)采用(yong)有(you)氣(qi)壓(ya)(ya)的(de)(de)(de)油(you)(you)箱(xiang),也有(you)液(ye)(ye)(ye)(ye)壓(ya)(ya)泵本身帶有(you)補油(you)(you)分泵向液(ye)(ye)(ye)(ye)壓(ya)(ya)泵進油(you)(you)口提(ti)供(gong)壓(ya)(ya)力油(you)(you)的(de)(de)(de)。自(zi)吸油(you)(you)型液(ye)(ye)(ye)(ye)壓(ya)(ya)泵的(de)(de)(de)自(zi)吸油(you)(you)能(neng)力很強,無需外力供(gong)油(you)(you)。對(dui)于自(zi)吸油(you)(you)型柱塞(sai)泵,液(ye)(ye)(ye)(ye)壓(ya)(ya)油(you)(you)箱(xiang)內(nei)的(de)(de)(de)油(you)(you)液(ye)(ye)(ye)(ye)不(bu)得低于油(you)(you)標下限,要(yao)保持足夠數量的(de)(de)(de)液(ye)(ye)(ye)(ye)壓(ya)(ya)油(you)(you)。液(ye)(ye)(ye)(ye)壓(ya)(ya)油(you)(you)的(de)(de)(de)清潔度越(yue)高,液(ye)(ye)(ye)(ye)壓(ya)(ya)泵的(de)(de)(de)使用(yong)壽命越(yue)長。 威格士柱塞泵工作流程: 威格士柱(zhu)塞(sai)(sai)(sai)泵(beng)柱(zhu)塞(sai)(sai)(sai)往(wang)復運動(dong)總行程(cheng)L是(shi)不(bu)變(bian)(bian)的(de)(de),由凸(tu)(tu)輪(lun)的(de)(de)升程(cheng)決定。柱(zhu)塞(sai)(sai)(sai)每循環的(de)(de)供(gong)(gong)(gong)(gong)油(you)量大小取(qu)決于供(gong)(gong)(gong)(gong)油(you)行程(cheng),供(gong)(gong)(gong)(gong)油(you)行程(cheng)不(bu)受凸(tu)(tu)輪(lun)軸控制是(shi)可(ke)變(bian)(bian)的(de)(de)。供(gong)(gong)(gong)(gong)油(you)開始時刻不(bu)隨供(gong)(gong)(gong)(gong)油(you)行程(cheng)的(de)(de)變(bian)(bian)化而變(bian)(bian)化。轉動(dong)柱(zhu)塞(sai)(sai)(sai)可(ke)改變(bian)(bian)供(gong)(gong)(gong)(gong)油(you)終(zhong)了(le)時刻,從而改變(bian)(bian)供(gong)(gong)(gong)(gong)油(you)量。柱(zhu)塞(sai)(sai)(sai)泵(beng)工作(zuo)時,在噴油(you)泵(beng)凸(tu)(tu)輪(lun)軸上的(de)(de)凸(tu)(tu)輪(lun)與柱(zhu)塞(sai)(sai)(sai)彈簧的(de)(de)作(zuo)用下,迫使柱(zhu)塞(sai)(sai)(sai)作(zuo)上、下往(wang)復運動(dong),從而完成(cheng)泵(beng)油(you)任務,泵(beng)油(you)過程(cheng)可(ke)分為以下三個(ge)階段(duan)。 進油過程 當凸(tu)輪(lun)的凸(tu)起部(bu)分轉(zhuan)過去后(hou),在(zai)彈簧力的作用下(xia),柱(zhu)塞向下(xia)運動(dong),柱(zhu)塞上部(bu)空間(稱為泵(beng)油(you)(you)(you)室)產生真空度,當柱(zhu)塞上端面把柱(zhu)塞套上的進(jin)油(you)(you)(you)孔打開后(hou),充(chong)滿在(zai)油(you)(you)(you)泵(beng)上體油(you)(you)(you)道內的柴油(you)(you)(you)經(jing)油(you)(you)(you)孔進(jin)入(ru)泵(beng)油(you)(you)(you)室,柱(zhu)塞運動(dong)到(dao)下(xia)止點(dian),進(jin)油(you)(you)(you)結(jie)束(shu)。 供油過程 當凸輪軸轉到(dao)凸輪的(de)(de)凸起部(bu)分頂(ding)起滾輪體時,柱(zhu)塞(sai)彈(dan)簧被壓(ya)(ya)縮(suo),柱(zhu)塞(sai)向上(shang)運動,燃油(you)(you)(you)(you)(you)(you)受(shou)壓(ya)(ya),一(yi)(yi)部(bu)分燃油(you)(you)(you)(you)(you)(you)經油(you)(you)(you)(you)(you)(you)孔(kong)流回(hui)噴油(you)(you)(you)(you)(you)(you)泵上(shang)體油(you)(you)(you)(you)(you)(you)腔(qiang)。當柱(zhu)塞(sai)頂(ding)面遮(zhe)住套(tao)筒(tong)上(shang)進(jin)油(you)(you)(you)(you)(you)(you)孔(kong)的(de)(de)上(shang)緣時,由于柱(zhu)塞(sai)和套(tao)筒(tong)的(de)(de)配(pei)合間隙很小(0.0015-0.0025mm)使柱(zhu)塞(sai)頂(ding)部(bu)的(de)(de)泵油(you)(you)(you)(you)(you)(you)室成為一(yi)(yi)個(ge)密封油(you)(you)(you)(you)(you)(you)腔(qiang),柱(zhu)塞(sai)繼續上(shang)升,泵油(you)(you)(you)(you)(you)(you)室內(nei)的(de)(de)油(you)(you)(you)(you)(you)(you)壓(ya)(ya)迅(xun)速升高(gao),泵油(you)(you)(you)(you)(you)(you)壓(ya)(ya)力>出(chu)(chu)油(you)(you)(you)(you)(you)(you)閥(fa)彈(dan)簧力+高(gao)壓(ya)(ya)油(you)(you)(you)(you)(you)(you)管(guan)剩(sheng)余壓(ya)(ya)力時,推開出(chu)(chu)油(you)(you)(you)(you)(you)(you)閥(fa),高(gao)壓(ya)(ya)柴油(you)(you)(you)(you)(you)(you)經出(chu)(chu)油(you)(you)(you)(you)(you)(you)閥(fa)進(jin)入高(gao)壓(ya)(ya)油(you)(you)(you)(you)(you)(you)管(guan),通過噴油(you)(you)(you)(you)(you)(you)器(qi)噴入燃燒(shao)室。 回油過程 柱(zhu)塞向上(shang)供油(you),當(dang)上(shang)行(xing)到柱(zhu)塞上(shang)的(de)(de)斜槽(停供邊)與套(tao)筒(tong)上(shang)的(de)(de)回油(you)孔(kong)相通時,泵油(you)室(shi)低壓(ya)(ya)油(you)路便與柱(zhu)塞頭部(bu)(bu)的(de)(de)中孔(kong)和徑(jing)向孔(kong)及斜槽溝(gou)通,油(you)壓(ya)(ya)驟(zou)然(ran)下降,出油(you)閥在彈簧(huang)力(li)的(de)(de)作用(yong)下迅速關閉,停止供油(you)。此(ci)后(hou)柱(zhu)塞還要上(shang)行(xing),當(dang)凸輪的(de)(de)凸起部(bu)(bu)分轉過去后(hou),在彈簧(huang)的(de)(de)作用(yong)下,柱(zhu)塞又下行(xing)。此(ci)時便開始了下一個循環。 柱塞(sai)泵以(yi)一(yi)(yi)(yi)個柱塞(sai)為原理(li)介紹,一(yi)(yi)(yi)個柱塞(sai)泵上(shang)有兩個單向(xiang)(xiang)閥,并且方(fang)向(xiang)(xiang)相反(fan),柱塞(sai)向(xiang)(xiang)一(yi)(yi)(yi)個方(fang)向(xiang)(xiang)運(yun)(yun)動(dong)時(shi)缸內(nei)出現負壓,這時(shi)一(yi)(yi)(yi)個單向(xiang)(xiang)閥打開液(ye)體(ti)被(bei)吸(xi)入(ru)缸內(nei),柱塞(sai)向(xiang)(xiang)另(ling)一(yi)(yi)(yi)個方(fang)向(xiang)(xiang)運(yun)(yun)動(dong)時(shi),將液(ye)體(ti)壓縮(suo)后(hou)另(ling)一(yi)(yi)(yi)個單向(xiang)(xiang)閥被(bei)打開,被(bei)吸(xi)入(ru)缸內(nei)的(de)液(ye)體(ti)被(bei)排出。這種工(gong)作方(fang)式(shi)連(lian)續運(yun)(yun)動(dong)后(hou)就形成了連(lian)續供油 。 VICKERS柱(zhu)塞泵的特(te)點: 【1】VICKERS柱塞(sai)泵(beng)具有額定壓(ya)力高、結構緊湊、效率(lv)高和流(liu)量調節(jie)方便等優點。 【2】 VICKERS柱(zhu)塞(sai)泵是利(li)用與(yu)傳動軸平(ping)行(xing)的柱(zhu)塞(sai)在柱(zhu)塞(sai)孔內往復運動所(suo)產生的容積變(bian)化來進行(xing)工作的。由于(yu)柱(zhu)塞(sai)和柱(zhu)塞(sai)孔都是圓(yuan)形零件,加工時可以達到很高(gao)的精(jing)度配合,因此(ci)具有容積效率高(gao),運轉平(ping)穩,流量均勻性好,噪聲低,工作壓(ya)力(li)高(gao)等優點,但對液(ye)壓(ya)油的污染(ran)較(jiao)敏感,結構較(jiao)復雜,造(zao)價較(jiao)高(gao)。 【3】柱塞(sai)泵依靠柱塞(sai)在(zai)缸體(ti)中(zhong)往(wang)復運動,使密封工作容腔的(de)(de)容積發生(sheng)變(bian)化來實現吸(xi)油、壓(ya)油。大金柱塞(sai)泵,柱塞(sai)泵,VICKERS柱塞(sai)泵被廣泛應(ying)用于高壓(ya)、大流量(liang)和流量(liang)需(xu)要(yao)調節的(de)(de)場合,諸如(ru)液壓(ya)機、工程機械和船舶中(zhong)。 威格士柱塞泵的特電和優點:
【1】泵的壽命長 【2】泵的噪聲低 【3】進口和出口的壓力表 【4】接口和可調整的zui大 【5】排量擋塊-標準 【6】壓力脈動小得驚人,僅4% 【7】安裝和使用成本低 【8】維護簡單 【9】設備設計的靈活性強 【10】體積小,節省空間 【11】提升(sheng)無泄漏系(xi)統設計 美國威格士柱塞泵常見產品型號如下: ADU062R04AK10AA1001000B2A ADU049R05AA10A430CD0B ADU049R08AA10A360CD0B ADU041R02AE10C100100CD0B ADU041R05AE10A430CD0B ADU041R05AF10A430CD0B ADU041R05AF10A1AA100CD0B ADU041R08AF10A1AC100CD0B ADU049L08AB10AA1AC1000B0A ADU049L05AB10C1001000B0B ADU062R08AA10A100100000A ADU062L08AB10A1AB1000B0B ADU062R08AA10C100100CD0B ADU049L05AE10A100100CD0B ADU049R05AE10A100100CD0B ADU062L08AD30B1AC1000B0A ADU049L05AD30DCB0A ADU049R05AB10C1002000B0B ADU049R05AA10A280CD0A ADU062R05AA10A280CD0B ADU049L02AA10C100100CD0B ADU062L02AA10C100100CD0B ADU049L08AA10C200100CD0A ADU049L02AA10DB200100CD0A ADU062L31AA10DB200100CD0A ADU062L08AB10A1AC100CD0B ADU062L05AB10C1AC100000A ADU062L08AB10DB0A ADU062R08AB13A100100CD0B ADU062L08AA10C300100CD0A ADU062L02AB10AA100100CD0B ADU062R08AB13A400100CD0B ADU062R04AB10A4AA2000B1B ADU062R08AA10A2001AB0B0B ADU062R05AB10A5AA100CD0B ADU062L05AB13A100100CD0B ADU062R05AB13A100100CD0B ADU062L05AA11A100100CD0B ADU062R05AA11A100100CD0B ADU062R05AA10A350CD0B ADU062L05AB10A100300CC3A ADU062R01AA10C100100CD0B ADU062R02AB20C100100CD0B ADU062R01AB10C100100CD0B ADU062R05AB10C1AC100CD0B ADU062L32AL13AA600300CC3A ADU062R08AB10A100100000A ADU062L31AA10A200100CD0B ADU062R05AB10C1AB100000B ADU062L08AB10A280CD0B ADU041L05AF10D__23000B2001__CD0A ADU062R05AA10AA100100CD0B ADU062R05AA10C200100CD0A ADU049R08AA10A2001AB0B0B ADU041R08AE10A2001AB0B0B ADU062R02AB10A430CD0B ADU049R05AA10AA700100CD0B ADU049L05AF10AA1AB100CD0B ADU049R05AF10AA1AB100CD0B ADU049R05AA10A270000B ADU049R05AA10C100100CD0B ADU049R02AB10A430CD0B ADU062R33AB10A2AD500CD0B ADU041R08AB10C200100CD0B ADU080R08AB13AA200200CD0B ADU062R08AB10AA2AA200CD0B ADU080R32AB73A1AD300CDCB ADU080R08AB73A100300CDCB ADU062R08AB13A28000KB ADU080R05AB10CD10020000KB ADU049L08AF13A28000KB ADU049R32AB10AA1AC5000B0B 此版權信息屬于上(shang)海維特(te)銳,欲了(le)解更(geng)多(duo)相關(guan)產品,請點擊:VICKERS 柱塞泵 |